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Organic vacuum pressure impregnation treatment [What is the impregnation method?]

Organic vacuum pressure impregnation treatment [What is the impregnation method?]

There are various methods for "impregnation treatment," including inorganic and non-pressurized types, and I will introduce the differences among them.

What is the "Organic Vacuum Pressure Impregnation Treatment" that our company conducts? Products are placed in a basket within a vacuum device, and the pressure inside the device is reduced to create a vacuum state. Furthermore, by applying compressed air, the impregnation agent is filled deep into the defective parts of the product, which is referred to as "Organic Vacuum Pressure Impregnation Treatment." Compared to inorganic systems, it excels in sealing properties and water resistance, and this vacuum pressure impregnation method allows the impregnation agent to penetrate even deeper into the voids. *For more details, please download the PDF materials or feel free to contact us.*

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Organic vacuum pressure impregnation treatment

Organic vacuum pressure impregnation treatment

It is possible to impart various characteristics to products processed by immersion treatment.

Impregnation refers to a technique that involves permeating and filling the so-called "casting defects," such as gas holes and pinholes, which inevitably occur during the manufacturing process of cast products like aluminum castings and aluminum die castings, with an impregnation liquid. Products processed by impregnation can acquire various characteristics. 【Main purposes of impregnation processing】 ■ Providing pressure-tight airtight performance ■ Providing corrosion resistance ■ Pre-treatment for plating, surface treatment, and painting ■ Improving machinability ■ Enhancing physical strength ■ Increasing insulation resistance *For more details, please refer to the PDF document or feel free to contact us.

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Organic vacuum pressure impregnation treatment [Impregnation solution used: Ultra Seal]

Organic vacuum pressure impregnation treatment [Impregnation solution used: Ultra Seal]

We are using "Ultra Seal Rexeal100," which is certified by the U.S. military international standard "MIL."

In our company’s "Organic Vacuum Pressure Impregnation Treatment," we use "Lexile 100," which is officially certified to the U.S. military international standard "MIL," for the impregnation process. 【Features】 ■ Low shrinkage rate during curing ■ Small surface tension allows for quick penetration ■ Does not degrade even with long-term use ■ Cured resin is strong yet flexible ■ High resistance to foreign substances mixed during the processing ■ Superior performance compared to standard methacrylic organic impregnating agents ■ Extremely excellent chemical resistance and heat resistance ■ Manufactured based on ISO9002 ■ Officially approved under the stringent MIL-1-17563C of U.S. military international standards ■ Up to 95% recyclable, enabling significant cost reduction *For more details, please download the PDF materials or feel free to contact us.

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Organic vacuum pressure impregnation treatment [What materials can be processed?]

Organic vacuum pressure impregnation treatment [What materials can be processed?]

Introducing the results of the immersion treatment!

We would like to introduce actual cases that we have handled using our "Organic Vacuum Pressure Impregnation Treatment"! 【Processable Materials】 ■ Die Casting: Aluminum alloys, zinc alloys, magnesium alloys, copper alloys ■ Iron-based: Cast iron, sintered materials, stainless steel ■ Copper Alloys: Brass, bronze, gunmetal ■ Others: Ceramics, plastics 【Application Examples (Excerpt)】 ■ Transportation Equipment: Cylinder blocks, engine blocks, valves, etc. ■ Hydraulic Equipment: Water pumps, air valves, hydraulic pumps, etc. ■ Pneumatic Equipment: Air conditioning bodies, cases, gas regulators, etc. ■ Others: Marine parts, water supply valves, etc. *For more details, please download the PDF materials or feel free to contact us.

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